3. EXCTRACTION SAMPLERS & ONLINE ANALYZERS

Pulverised Fuel Sampler Automatic type PFSA

  • The PFSA provides a representative sample according to ISO 9931.
  • It is a cost-efficient, portable equipment, which is easy to use and fast to install, with no comprehensive calibration or setup.
  • A single instrument can be used in numerous pipes to calculate the absolute and relative fuel mass-flows in each individual pipe. The PFSA enables measurements and calculations of the coal mass-flow, which allows the operator to optimise the combustion process, thus reducing emissions and fuel consumption.
  • The PFSA collects physical samples allowing for particle size analysis used for classifier optimisation and determining general state of the mill as well as determining the fuel properties of the coal going into the boiler
  • The PFSA ensures a dustless insertion in the pipe when used together with the Dustless Connector (DuC) or Dustless Connector Snap Lock (DuC-SL).
  • With the DAPL an error-free and time-saving exhange of data can be achieved via Bluetooth.

Screw Sampler Mixing Tank type SMX

  • The SMX is compact in size and is therefore easy to install.
  • The SMX can prepare samples automatically or manually.
  • Compared to a manual mixing, the SMX provides automatic, continuous mixing at the sampling location.
  • The control system ensures that the SMX continously collects samples with correct timestamps and that samples are mixed continously.
  • This mixer tank design ensures that the sampled material represents an optimal average of the material captured by the screw intersect of the primary falling flow.
  • As opposed to manual grab sampling, the SMX provides an automated sample that eliminates tedious and hazardous work.
  • Can be used in vertical or inclined chutes (up to 30°).
  • Can be used both in rectangular or circular chutes.
  • It can be used in various positions and can be adjusted to the most optimal position.
  • The mixing tank is provided with an observation window and has an overflow to safeguard against overfilling.

Unburned Carbon Online Analyser type UBC-2400

  • The UBC-2400 provides automatic and continuous online information about UBC levels for combustion efficiency, coal mill performance, classifier assemblies and the quality of the fly-ash in changing conditions.
  • It has a short response time due to placement close to the combustion zone, which allows the information to be used directly in the boiler control.
  • The microwave measurement principle provides accurate information about the UBC levels, well within the standard industry standards and limits (optimum conditions are generally achieved when the carbon content in the fly-ash is 2-4 % by weight).
  • By providing a physical fly ash samples, at request, the samples can be analysed in a laboratory. This allows for additional information regarding the combustion process, which can be used to further optimize the efficiency of the power plant.
  • The double reference chamber and thermal conditioning allows for the device to be used in conditions all around the world, yielding accurate results at changing temperatures.

Unburned Carbon Online Analyser type UBC-2000

  • The UBC-2400 provides automatic and continuous online information about UBC levels for combustion efficiency, coal mill performance, classifier assemblies and the quality of the fly-ash in changing conditions.
  • It has a short response time due to placement close to the combustion zone, which allows the information to be used directly in the boiler control.
  • The microwave measurement principle provides accurate information about the UBC levels, well within the standard industry standards and limits (optimum conditions are generally achieved when the carbon content in the fly-ash is 2-4 % by weight).
  • By providing a physical fly ash samples, at request, the samples can be analysed in a laboratory. This allows for additional information regarding the combustion process, which can be used to further optimize the efficiency of the power plant.
  • The double reference chamber and thermal conditioning allows for the device to be used in conditions all around the world, yielding accurate results at changing temperatures.

AUnburned Carbon Online Analyser type UBC-2200

           

  • The UBC-2200 provides automatic and continuous online information about UBC levels for combustion efficiency, coal mill performance, classifier assemblies and the quality of the fly-ash in changing conditions.
  • It has a short response time due to placement close to the combustion zone, which allows the information to be used directly in the boiler control.
  • The microwave measurement principle provides accurate information about the UBC levels, well within the standard industry standards and limits (optimum conditions are generally achieved when the carbon content in the fly-ash is 2-4 % by weight).
  • The unit can be used all around the world yielding accurate results despite variations of ambient temperatures, thanks to a built-in temperature controller.
  • By providing a physical fly ash samples, at request, the samples can be analysed in a laboratory. This allows for additional information regarding the combustion process, which can be used to further optimize the efficiency of the power plant.
  • Thanks to the air-condition in the control unit, the device has a very low drift and provides the operate with accurate measurements.

Unburned Carbon Online Analyser type UBC-3000

  • The unit is specially designed for measurment of unburned carbon from pure biomass combusition alternatively in combination with coal firing
  • The UBC-3000 is the first UBC measurement and monitoring device developed specifically for biomass of its kind in the world.
  • The UBC-3000 provides automatic and continuous online information about UBC levels for combustion efficiency, coal mill performance, classifier assemblies and the quality of the fly-ash in changing conditions.
  • It has a short response time due to placement close to the combustion zone, which allows the information to be used directly in the boiler control.
  • The microwave measurement principle provides accurate information about the UBC levels, well within the standard industry standards and limits (optimum conditions are generally achieved when the carbon content in the fly-ash is 2-4 % by weight).
  • The unit is especially suited for unburned carbon measurements from lignite.
  • By providing a physical fly ash samples, at request, the samples can be analysed in a laboratory. This allows for additional information regarding the combustion process, which can be used to further optimize the efficiency of the power plant.
  • The double reference chamber and thermal conditioning allows for the device to be used in conditions all around the world, yielding accurate results at changing temperatures.

Air Slide Sampler type AS

  • The design the AS does not reduce or hinder the material flow in the airslide, this allow the operation to both efficent and easy to operate.
  • Compared to a manual grab sample, the AS provides an automated sample and eliminates tedious and hazardous work.

Dirty Air Pitot Laser type DAPL

  • Is cost efficient and a portable equipment which is easy to use and fast to install espicially in the SL version.
  • Can be used as a stand alone unit or in numerous pipes.
  • Provides the operator with information that enable optimization of the combustion process, thus reducing emissions and fuel consumption.
  • When used together with the PFSA, the data is automatically transferred to the control unit via Bluetooth.

Dirty Air Pitot type DAP

  • Is cost efficient and a portable equipment which is easy to use and fast to install espicially in the SL version.
  • Can be used as a stand alone unit and in numerous pipes.
  • Provides the operator with information that enable optimisation of the combustion process, thus reducing emissions and fuel consumption.

Screw Sampler type SCR

  • The SCR is compact in size and is therefore easy to install.
  • The SCR can prepare average or spot samples automatically or manually.
  • As opposed to manual grab sampling, the SCR provides an automated sample and eliminates tedious and hazardous work.
  • Can be used in vertical or inclined chutes
  • Can be used both in rectangular or circular chutes
  • It can be used in various positions and can be adjusted to the most optimal position increasing the SCRs ability to produce representative samples
  • The control system ensures that the SCR continuously collects samples with correct timestamps

Pulverised Fuel Sampler type PFS

  • The PFS provides a representative sample according to ISO 9931.
  • It is a cost efficient, portable equipment, which is easy to use and fast to install, with no comprehensive calibration or setup.
  • A single instrument can be used in numerous pipes to calculate the absolute and relative fuel mass-flows in each individual pipe.
  • The PFS enables measurements and calculations of the coal mass-flow, which allows the operator to optimise the combustion process, thus reducing emissions and fuel consumption.
  • The PFSA collects physical samples allowing for particle size analysis used for classifier optimisation and determining general state of the mill as well as determining the fuel properties of the coal going into the boiler.
  • The PFSA ensures a dustless insertion in the pipe when used together with the Dustless Connector (DuC) or Dustless Connector Snap Lock (DuC-SL).

Particle Sampler type PS

  • The PS performs fully-automatic sampling.
  • The unit can be easily operated from the man-machine interface or from a central control room.
  • In the case of analysing fly-ash sample for example the UBC (Unburnt carbon) analysis, the operator may use the information from the PS to optimise the combustion process with respect to fly-ash quality.

Dust Connection  type DuC

  • Enables an easy and safe insertion and withdrawal of measurement devices in and out of the transport pipe.
  • Is compatible with several of M&Ws measurement instruments, which are used in e.g. combustion efficiency optimisation, fly-ash optimisation and monitoring the state-of-the-art power plant.
  • The Snap-Lock version (DuC-SL) has been developed as a time-saving version, which enables the operator to make quick and easy swaps between different measurement instruments.

Welding Guide  type WG

  • Ensures correct positioning of the socket used for the PFS/PFSA.
  • Is a time-saving device with respect to installation of the socket.
  • Reduces the risk of a malfunctioning PFS/PFSA.
  • Is a cost efficient and easy way to install the socket, also for less-skilled workers.

Eccentricity Tester  type ET

  • Controls that the positioning of the socket is correct.
  • Reduces the risk of a malfunctioning PFS/PFSA.
  • Is a cost efficent and easy way to control that the socket is correctly mounted, also for less-skilled workers.